PolarX Robotics

Barredora industrial autonoma

Star50 Industrial Robotic Floor Sweeper — POLARX STAR50

Vista frontal en angulo del robot barredor industrial PolarX Star50

PolarX Robotics Star50 is an autonomous robot sweeper and vacuum for large warehouses, factories and logistics sites. It sweeps and vacuums dry dust and debris from concrete and epoxy floors without water, and its 333 mm body reaches under racking and machinery. In real sites it covers about 1,000 m² per hour, or roughly 3,000–4,000 m² per charge.

Key advantages

Star50 | Autonomous Robotic Floor Sweeper Advantages

Best for: daily dry sweeping of large warehouses, distribution centres and factories with concrete or epoxy floors, especially racking aisles and areas under machinery that ride-on sweepers can’t reach, and sites that need a robot to keep working without Wi-Fi.

Not the right choice for: oil, spills or sticky residue (use a scrubber-dryer), or mainly carpeted offices and retail floors (see PolarX Star60).

Ultra-low 333mm profile

Navigates narrow spaces with ease

Waterless dry sweeping

200W Vacuum Suction + Powerful Dust and Debris Collection

Dual high-efficiency HEPA filtration

HybridSense™ Human-Machine Collaboration System

Simple operation and easy maintenance

Cost-effective solution for factories and warehouses

What does a robotic floor sweeper do?

A robotic floor sweeper is an autonomous machine that removes dry contamination from floors: dust, sand, gravel, wood chips, metal shards, packaging debris and fine particles. Unlike a robotic floor scrubber, it does not dispense water or detergent, so there are no tanks to fill, no wastewater to drain and no squeegees to maintain. Floors stay dry and usable throughout cleaning.

In industrial environments, this matters. Warehouses and factories generate dry debris continuously, and applying water to dusty floors can turn dry particles into slurry. Star50 uses rotating brushes, a 200W brushless vacuum and dual HEPA filtration to sweep and collect debris into a 30L dustbin, covering up to 1,750 square metres per hour with a 333mm profile that reaches under racking and equipment.

If your facility also needs targeted wet cleaning for oil or sticky residue, see our guide on robotic floor scrubbers vs waterless cleaning robots.

Vista frontal en angulo del robot barredor industrial PolarX Star50

Video Star50

Ver Star50 en operacion

Vea el video de producto Star50 para observar su contexto de barrido industrial, movimiento de bajo perfil y operacion diaria practica.

Resumen de la transcripción del video

Star50 se presenta como una barredora autonoma industrial para almacenes, instalaciones logisticas y zonas operativas estrechas. El video muestra Star50 en contexto de limpieza industrial, destacando movimiento de bajo perfil, recogida de residuos en seco, control de polvo y operacion diaria practica para equipos de primera linea.

Puntos destacados

Diseñado para la adopcion, no solo para la automatizacion

Un robot de limpieza solo crea valor cuando los equipos de primera linea pueden usarlo correctamente, de forma constante y con una carga minima. Star50 esta diseñado alrededor de una operacion simple, mantenimiento practico y rendimiento diario fiable en entornos comerciales e industriales.

Deslice o desplácese para explorar

Interaccion HybridSense

HybridSense™ combina de forma fluida la limpieza autonoma con un control humano intuitivo. Los operadores pueden levantar el manillar para guiar Star50 por zonas estrechas o complejas y despues devolverlo a una ubicacion mapeada valida. Star50 restablece su posicion y continua la tarea autonoma restante, combinando eficiencia robotica con flexibilidad humana.

Barrera de aire protectora para LiDAR

Star50 utiliza un flujo de aire protector dirigido para crear una barrera alrededor del LiDAR, reduciendo la acumulacion de polvo en suspension sobre la superficie del sensor durante la limpieza industrial. Esto ayuda al robot a mantener capacidades mas estables de posicionamiento, evitacion de obstaculos y navegacion autonoma en almacenes y fabricas con polvo, reduciendo tambien la carga de limpieza diaria del sensor.

Limpieza con un boton y auto-docking

Inicie la limpieza o devuelva Star50 a su base con un solo boton, reduciendo el tiempo de formacion y facilitando un uso diario constante.

Contenedor real de 30 L de alta utilizacion

Las placas guia internas y el flujo de aire ayudan a aprovechar mejor la capacidad del contenedor de 30 L y reducen la frecuencia de vaciado.

Despliegue remoto, integracion de accesos y operacion offline

El despliegue remoto, la integracion de accesos y la operacion offline ayudan a reducir la complejidad de puesta en marcha y la dependencia de red.

Adopcion por encima de funciones

Controles simples, operacion fiable y diseño de bajo mantenimiento ayudan a los equipos a usar Star50 correctamente cada dia.

Aspiracion brushless de 200 W

Un soplador de aspiracion brushless de 200 W ayuda a recoger polvo y residuos sin añadir complejidad de limpieza humeda.

Sistema motriz totalmente brushless

Los motores brushless de traccion, cepillo y aspiracion reducen el mantenimiento rutinario de escobillas de carbon y favorecen una operacion estable.

Adaptacion multisuperficie

Star50 pasa por hormigon, suelos epoxi y alfombras comerciales sin ajustes complicados.

Chasis ultradelgado de 33 cm

El chasis de 33 cm ayuda a Star50 a limpiar bajo equipos, sistemas de estanterias, pasillos estrechos y escritorios.

Continuidad de limpieza para operaciones diarias

El acceso de mantenimiento sin herramientas y la construccion duradera ayudan a reducir interrupciones durante las rutinas diarias.

Recogida controlada de residuos

Los paneles curvos y las placas guia internas ayudan a dirigir los residuos al contenedor y reducir rebotes.

Mantenimiento rutinario de alfombras comerciales

Star50 ayuda al control rutinario de polvo y recogida de residuos ligeros en alfombras entre limpiezas profundas programadas.

Mantenimiento modular en 60 segundos

Los componentes de liberacion rapida, magneticos y modulares reducen la dependencia de herramientas y ayudan a mantener Star50 listo para la limpieza diaria.

Deslice o desplácese para explorar

Cepillo principal de liberacion rapida

El diseño con resorte axial facilita el reemplazo rapido y la retirada de enredos, ayudando a completar el servicio rutinario sin herramientas complicadas.

Cepillos laterales magneticos

El acoplamiento magnetico permite cambiar cepillos laterales sin herramientas, simplificando la limpieza de enredos y el reemplazo rutinario.

Contenedor reforzado con ruedas

Las ruedas de precision permiten retirar el contenedor con una mano, mientras que la autoalineacion magnetica ayuda a mantener un sellado consistente tras el vaciado.

Paneles de filtro HEPA independientes dobles

Dos paneles planos HEPA independientes pueden reemplazarse por separado segun la carga real de polvo, reduciendo reemplazos innecesarios.

Why Star50 for Low-Clearance Warehouses

Gets under racking and equipment.

At 333mm high, Star50 reaches the dust that collects under pallet racking, conveyors and machinery, where ride-on sweepers cannot go.

Switches to manual in seconds.

With HybridSense™, an operator lifts the handle to guide Star50 through tight areas, then returns it to a mapped location and it carries on with the autonomous task.

Works offline.

Star50 runs without a constant network connection, which suits sites with patchy Wi-Fi or strict IT policies.

60-second maintenance.

A quick-release main brush, magnetic side brushes and two separately replaceable HEPA panels keep routine service short and tool-free.

Robotic Floor Sweeper vs Ride-On and Manual Sweeping

Most warehouses moving away from manual sweeping are weighing three options. Here is how they compare on the factors that drive daily cost and floor quality.

FactorStar50 robotic floor sweeperRide-on sweeperManual or walk-behind sweeping
Operator neededNo – starts with one button and runs autonomouslyYes, a trained driver for the whole runYes, for the whole run
Cleans under racking and equipmentYes – 333mm bodyNoPartly, by hand
Coverage rateUp to 1,750 m²/hHigh in open aislesLow
Control de polvo200W vacuum with dual HEPA filtrationVaries by modelOften stirs up airborne dust
Out-of-hours cleaningYes, with auto-dockingNeeds a driver on shiftNeeds staff on shift
Ideal paraDaily sweeping of aisles, racking and low-clearance areasLarge open areas and heavy debris loadsSpot cleaning and small areas

Star50 is designed to take over routine daily sweeping, so a ride-on machine, if you have one, can be kept for heavy clean-ups.

How Much Floor Can Star50 Sweep Per Charge?

Star50 sweeps up to 1,750 m² per hour with a 750mm cleaning width, and its 24V 30Ah LiFePO4 battery runs for 3–4 hours. That gives a theoretical coverage of about 5,250–7,000 m² per charge.

Real-world coverage is lower because of turns, racking ends and obstacles.

Sizing example: sweeping 10,000 m² once a day takes Star50 about 6 hours at its maximum rate, or two charges.

Built to Work Around People and Forklifts

Star50 navigates with high-precision LiDAR, backed by physical bumper sensors for contact detection. A directed airflow keeps dust off the LiDAR window, helping navigation stay stable in dusty aisles. The drivetrain includes anti-slip hill hold and an automatic brake.

For busy sites, Star50 can be fitted with an optional depth camera and low- or high-level warning lights, making it easier for forklift drivers and pedestrians to see.

How reliable is Star50?

Star50 is designed so that the faults that usually stop a cleaning robot either can’t happen or are quick to fix.

  • No carbon brushes to wear out: the drive, brush and vacuum motors are all brushless.
  • Maintenance mistakes are blocked: the vacuum fan won’t start if a HEPA panel is missing or seated incorrectly.
  • No network dependence: maps and tasks are stored on the robot, so it keeps cleaning if Wi-Fi drops.
  • Warranty: una garantía limitada del producto de 2 años o 3.000 horas de funcionamiento (lo que ocurra primero) y 3 años para la batería.

How Much Does a Robotic Floor Sweeper Cost?

PolarX quotes Star50 per site rather than publishing a list price. The total depends on how many units your floor area needs, purchase or lease, the options you choose and the service plan. The options are the depth camera, warning lights and microfibre main brush.

A useful way to set a budget is to start from the sweeping hours Star50 would take off your team.

Worked example: one warehouse, one Star50

Area swept daily
6,000 m² of aisles and racking areas
Star50 time
About 6 hours at its real-world rate of about 1,000 m²/h, on two charges
Manual sweeping today
3 hours a day, 6 days a week = 936 hours a year
Hours Star50 takes over
80%, about 750 hours a year. Staff keep about 35 minutes a day for emptying the bin, brush checks and tight edges.
Labour value
About AUD $22,260 a year at AUD $29.73/h, the base wage PolarX uses in its ROI models. Employer on-costs make the real figure higher.
Budget this supports
About AUD $22,000 for a 12-month payback, or about AUD $44,500 over 24 months

Running costs are low. The main consumables are brushes and the two HEPA panels, which are replaced separately as each one loads up rather than as a pair. Power is minor too. The battery holds about 0.72 kWh (24 V × 30 Ah). Two full charges a day, six days a week, comes to roughly 520 kWh a year, which is about AUD $155 at AUD $0.30/kWh.

To model your own site, use the robotic floor sweeper ROI calculator or request a quote.

Especificaciones técnicas

Material del chasis
Base metalica reforzada + carcasa de impacto ABS industrial
Dimensiones
750 × 660 × 333 mm
Transmision
Motor DC de alto par con retencion antideslizante en pendiente y autofreno
Ancho de limpieza
750 mm
Eficiencia de limpieza
1,750 m²/hour
Capacidad del contenedor
Contenedor industrial reforzado de 30 L
Residuos aplicables
Polvo, grava, virutas de madera, fragmentos metalicos, etc.
Navegacion
LiDAR de alta precision + sensores fisicos de parachoques
Tipo de bateria
Bateria industrial de fosfato de hierro y litio LiFePO4 de 24 V 30 Ah
Autonomia de bateria
3-4 horas
Opciones
Camara de profundidad, luces de advertencia de nivel bajo/alto

Casos de uso adecuados

AlmacenesInstalaciones logisticasDistribution centresAutomated storage systemsFabricasSistemas de estanteriasEquipment linesNarrow aislesIndustrial floorsCommercial carpetsConcrete floorsEpoxy floorsLow-clearance areas

Garantía

Star50 incluye una garantía limitada del producto de 2 años o 3.000 horas de funcionamiento (lo que ocurra primero) y una garantía de 3 años para la batería, ambas a partir de la entrega.

What's covered:

defects in materials or manufacturing under normal use, maintenance and storage. For a covered defect, PolarX repairs or replaces the affected part or product with no charge for covered parts or repair labour. PolarX also arranges or reimburses standard transport for accepted claims.

What isn't covered:

consumables and normal wear (brushes and HEPA filter panels), cosmetic wear, and damage caused by misuse, skipped maintenance, incompatible chargers or unapproved modifications.

Battery:

la garantía de 3 años cubre defectos de materiales o fabricación. La pérdida normal y gradual de capacidad con el tiempo no es un defecto.

Service visits:

on-site attendance and loan units are not included unless agreed in writing.

Terms may vary by country or region. Nothing in this warranty limits your rights under local consumer protection laws.

Read the full warranty terms → View warranty and service

Preguntas frecuentes

What is a robotic floor sweeper?+

A robotic floor sweeper is an autonomous machine that removes dry debris from floors – dust, sand, gravel, wood chips, metal shards and packaging waste – without water or detergent. It maps the site, follows its cleaning route on its own, collects debris in an onboard bin and returns to its dock to recharge.

What is the difference between a robotic floor sweeper and a robotic floor scrubber?+

A robotic floor sweeper cleans dry, using brushes and vacuum suction, so there are no water tanks or wastewater and the floor stays usable. A robotic floor scrubber applies water and detergent and recovers dirty water, which suits oil and sticky residue. In dusty warehouses and factories, dry sweeping avoids turning dust into slurry.

How much does a robotic floor sweeper cost?+

Cost depends on machine size, sensors, docking, software and the service plan. Star50 is available to purchase. Most buyers judge it on payback from the labour hours it saves: use the PolarX ROI calculator or request a quote for your site.

How much area can a robotic floor sweeper cover per charge?+

Star50 sweeps up to 1,750 m² per hour and runs for 3–4 hours per charge, a theoretical maximum of about 5,250–7,000 m². Real-world coverage depends on layout, racking and obstacles.

Can a robotic floor sweeper clean under warehouse racking?+

Star50 can. At 333mm high, it sweeps under racking, conveyors and machinery wherever the clearance is higher than that, reaching dust that ride-on sweepers and manual sweeping usually miss.

Is a robotic floor sweeper safe around forklifts and people?+

Star50 detects obstacles with high-precision LiDAR and physical bumper sensors, and its drivetrain has anti-slip hill hold and an automatic brake. Optional warning lights and a depth camera add visibility and detection in busy aisles. Sites can also run Star50 outside peak forklift hours.

Does Star50 need Wi-Fi to operate?+

No. Star50 supports offline operation, so it keeps cleaning on sites with weak or restricted networks. Remote deployment and access integration are also available.

What floors can a robotic floor sweeper clean?+

Star50 handles concrete, epoxy-coated floors and commercial carpet without complicated adjustment. On carpet it provides routine dust control and light debris pickup between deep cleans; it is not a carpet extractor or wet scrubber.

How much maintenance does a robotic floor sweeper need?+

Routine service on Star50 takes about 60 seconds per task. The main brush is quick-release, the side brushes attach magnetically, the dustbin rolls out on castors, and the two HEPA panels can be replaced separately as they load up. Brushless drive, brush and vacuum motors avoid carbon-brush servicing.

What warranty does Star50 come with?+

Star50 incluye una garantía completa de 2 años o 3.000 horas de funcionamiento (lo que ocurra primero), excluidos los consumibles, y una garantía de 3 años para la batería. Las condiciones pueden variar según el país o la región.

Revise Star50 para su sitio industrial.

Hable con PolarX o solicite información del producto para almacenes, instalaciones logísticas, sistemas de estanterías y zonas de baja altura.